Safety Edge OEM & ODM Manufacturing
Custom Safety Edge Solutions Built Around Your Application
Tailored Engineering for Non-Standard Applications
A standard safety edge does not always fit the profile, installation structure, electrical configuration, or environmental requirements of every application. We provide comprehensive Safety Edge OEM and ODM manufacturing covering sensor tape, integrated safety edge structures, rubber profiles, connection wires, resistance configuration, protection class, mounting rails, and end caps.
Customization Scope & Specifications
| Component | Standard Configuration | Custom / Optional Features |
|---|---|---|
| Sensor Tape / Integrated Edge | Silicone | TPE (Size: Up to 40 × 45 mm) |
| Rubber Profile | EPDM | TPE (Size: Up to 50 × 100 mm, Custom Shape) |
| Wiring & Cables | PVC, ⌀3.8mm, 2 × 0.23 mm² (24 AWG) | TPE / Silicone, 26 AWG, ⌀3.6mm, Helical cable, Bottom/Side lead-out |
| Resistance Configuration | 8.2KΩ / 1.2KΩ | Custom resistance values upon request |
| End Configuration | Regular End Cap | Circuit Board Version |
| Protection Class | IP65 | IP67 Protection Class |
| Mounting Rail | Aluminum (Silver, Straight) | PVC / ABS, Black Color, Custom Arc Shape |
| Operating Force & Voltage | Operating Force: >20N, Voltage: 12-30V | Project-specific adjustment |
| Tensile Strength & Certification | ≥30N, CE, ROHS | ≥60N Tensile strength rating |
Safety Edge OEM & ODM Services
Flexible manufacturing approaches tailored to your current project stage
OEM Safety Edge Manufacturing
Suitable when you already have a defined product specification. Manufacturing strictly follows your confirmed technical criteria.
ODM Safety Edge Development
Designed for projects with functional requirements but without a finalized design. We help review and build a manufacturable product structure.
Safety Edge OEM & ODM Process
Requirement Review
Evaluation of application details, available space, profile dimensions, electrical specs, and IP protection ratings.
Drawing & Sample Review
Analyzing 2D/3D technical drawings, physical profile samples, or equipment edge geometries for seamless integration.
Component Configuration
Coordinating sensor tape, rubber profile, wiring, resistance, rail, and end caps into a unified assembly.
Sampling & Validation
Sample prototyping, structural fit checks, electrical validation, and protection class verification prior to mass production.
What Information Do We Need for Your Project?
Providing these details helps streamline the initial technical review:
Custom Safety Edge Solutions for Different Applications
A safety edge should be selected according to the equipment structure and operating environment rather than by profile name alone. The same basic safety edge concept may require different dimensions or component configurations depending on where it is installed.
Industrial Safety Protection
For industrial equipment where a safety edge needs to be integrated along a defined physical edge, the profile, rail, cable, and end configuration can be reviewed together.
Automated Equipment
Automated equipment may have limited installation space or moving sections that require a specific cable or profile arrangement.
Industrial & Automatic Doors
Door-related applications may require a particular rubber profile, rail geometry, cable length, and end cap configuration to match the door structure.
Machine Safety
Machine edges and moving equipment can have different installation constraints. Custom profile dimensions and mounting rail configurations help match your structure.
Quality Control for Custom Safety Edge Manufacturing
Custom manufacturing requires more than producing the correct profile. Several individual specifications need to remain consistent across the complete assembly. Our quality-control focus is organized directly around the components and specifications defined during project review.
Material Verification
Verified against approved specs:
Dimensional Inspection
Ensuring critical dimensional consistency:
Electrical Inspection
Checking electrical parameters against specs:
Protection Rating Review
For projects specified as IP65 or IP67, protection levels are fully integrated into product specifications and validation procedures.
Final Assembly Inspection
Pre-shipment verification of the complete assembly-profile, cable, resistance, rail, and end caps-ensuring consistency for repeat production.
Frequently Asked Questions
Request a Custom Safety Edge Solution
Send Your Drawing → Review Specifications → Confirm Configuration → Develop Sample → Start Production